A change of state for Dyson – back!

Sir James Dyson is famous for his engineered products and support for UK engineers and engineering. It is striking that this has come about from his work entirely devoted to domestic appliances. A few years back, The Lad would then have expected that such an engineering reputation would have had to have stemmed from Defence or Aerospace or Power Generation: industries that are awash with finance, opportunities and Research and Development (R&D) departments. Perhaps, alternatively, anywhere in Germany or the US – but we won’t go into that.

The air moving device, called the Air Multiplier by Dyson is one of his latest devices and, typically, it is a remarkable example of thinking laterally. That, together with painstaking development, brings a device to replace and improve the standard domestic fan.

The vacuum cleaner newly bought by The Lad is the DC41 Animal . As part of normal usage and maintenance of the cleaner; the internals brought into view reveal an engineering, tour de force of die cast plastic design.


That vital component of the engineering design process, the material, used by Dyson is presumably that marvel of an engineering plastic – ABS or a more modern derivative.



However the new design cleaner is not without minor glitches. Such glitches though, The Lad emphasises are part of a normal engineering development of even the highest level product. There is also a much more interesting effect that we will come to after a mention of the glitches.

The On/Off power switch has nowhere near the snap action [as in a light switch on the wall] that this user expects. A stab action of the finger frequently leaves the motor still running. That’s one. The other concerns the power flex, or cord. It is longer, which is good, but is not so easy to handle as was the flex of The Lad’s previous Dyson. It does not coil in the hand comfortably. Possibly the insulation elastomer is slightly too stiff in shear or there are inbuilt stresses. Either could lead to torsional coiling problems.

Now we come to the interesting thing.

Think about this. The Animal cleaner is definitely a more elegant engineering design than the products of other companies and also its Dyson predecessors.  Also, the design morphology is different in that the filters are in different locations in the air flow path. Despite this, the design is now back to the starting point. This starting point was a vacuum cleaner with a bag [which is a filter of course] that had to be changed; the dust collection efficiency declining if it was not.

From the user’s point of view; which has to be the engineer’s Gold Standard, things are now much the same as they were. Dyson recommends washing the 2 filters in the Animal every 3 months. Their extraction is as inconvenient as was changing a bag and the washing of the filters and their 24 hr drying time [perhaps longer in winter in the UK] is more inconvenient.

So here we are. This is a vacuum cleaner design that demands that its large filters have a 24 hr maintenance process to avoid loss of efficiency. The clever and elaborate cyclone technology is being overshadowed by the old [paper in one case] filter technology. One of the filters is in the shape of a bag. Sir James had better not let his engineers go any further down this design branch!

Engineering is one of the three drivers advancing the human race. This blog describes real professional engineering as it is in the real world. It is not well served by the current media. An engineer is posting: not a ‘scientist’. Its target is the career seeker and also the general public.


Published by

One thought on “A change of state for Dyson – back!”

Leave a Reply

Your email address will not be published. Required fields are marked *