3D Printing – Gift or the End of the World?

3D printing is appearing more and more often in the media. Admittedly, it is mostly in the more excitable screeds, but nonetheless a lot of people see it as a game changer. But then they would: writing about it makes media content to sell. A more technical name is stereo-lithography. This gives a clue as to how the idea works. It is like printing slightly different images on successive sheets of paper from your printer. Cut out each image and stack them up and glue them together and, lo, you eventually get a solid shape.

This is how the 3D process works. Image thanks to Materialgeeza.
This is how the 3D process works. Image thanks to Materialgeeza.

Some internet enthusiasts claim that it will let anyone make anything and everything in their office or even their bedroom. “Buy nothing ever again: just copy it from the internet.” They are apparently almost wetting themselves in their excitement.

Others on the other side of the divide forecast the end of the world as we know it. Anyone will be able to make guns from freely available data files from the internet. Horrors! Even that device has to have at least one metal part – the firing pin. Made from a nail, since you ask. The Lad would be wary of going near to such a weapon being used, let alone lifting it near to his head and firing it at someone  Wouldn’t you be wary of it exploding into a myriad pieces like an old blunderbuss? Or even one part splitting under the propellant forces, taking your face with it.

The fact that 3D printers currently cost a fortune and are large is the central problem at present. This may not always be the case though; they may follow the same path as computers whose prices dropped like a stone over the years. The picture is of a simple machine.

This is a simple version of a 3D printer. Image thanks to Bart Dring
This is a simple version of a 3D printer. Image thanks to Bart Dring

Actually the idea has its uses now. No doubt more will appear in time. Because it is expensive and fairly slow and available only in a small range of not very capable or strong materials, its main use is to produce models of hardware straight from CAD designs on the computer. Prototyping it’s called: making model parts without complex machining set-ups.

OK. Let’s get down to the nitty-gritty-the essentials. Yes, it’s engineering again. It’s all about the material of the parts. How much of your world is made of plastic. Yes, quite a lot but nowhere near everything. Even in your computer, the heart of the nerd’s world, much is made of metal especially the strong, structural parts and the electrically-conducting parts. Most load-bearing things everywhere are metal. Of those that are not, the majority are composite materials; not yet possible stereographically. Also, see the gun firing pin mentioned above. Many of those metal parts have to be heat treated too to give them enough strength.

The Lad’s view is that it is likely that the process will be a nine-day wonder like fluidics. What is fluidics? A previous erstwhile Great New Technology that came to very little. Ask any engineer active in the Sixties.

OK, wait for The Lad to be proved wrong.

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